TryBuildCalc

Generator Voltage Drop Calculator (Generator-to-Panel Feeder Drop Check)

Check generator feeder voltage drop.

Inputs

Solve For
Load Entered As
A
V

ℹ️Common values: 120V, 208V, 240V, 277V, 480V (US); 230V, 400V (many other countries).

β–Ύ
β–Ύ
β–Ύ

ℹ️Not sure what size you have (or need)? Use the Wire Size Calculator instead β€” this tool checks a specific size you already have in mind.

ℹ️Distance from the panel/breaker to the load, one way β€” not round trip.

β–Ύ

ℹ️The threshold your result is checked against.

Cost

Enable Cost Estimation?

Voltage Drop: 1.95% (4.69 V)

Within your 3.0% allowed limit

Circuit Details

Wire size8 AWG (Copper)
Load current40.0 A
System240 V, single-phase
One-way run length75.0 ft (22.9 m)
Receiving-end voltage235.3 V
Ampacity sanity check (75Β°C, no derating)Looks adequate (50 A base)

Compare Across Wire Sizes

AWGDrop %Result
14 AWG7.85%Fail
12 AWG4.94%Fail
10 AWG3.11%Fail
8 AWG (selected)1.95%Pass
6 AWG1.23%Pass
4 AWG0.77%Pass
3 AWG0.61%Pass
2 AWG0.49%Pass
1 AWG0.39%Pass
1/0 AWG0.31%Pass
2/0 AWG0.24%Pass
3/0 AWG0.19%Pass
4/0 AWG0.15%Pass

Row highlighted in blue is your selected wire size. "Pass"/"Fail" is against your 3.0% allowed drop only β€” always confirm ampacity separately with the Wire Size Calculator.

Assumptions Used

Voltage drop uses K = 12.9 (copper) / 21.2 (aluminum) ohm-cmil/ft β€” the same formula and constants as the Wire Size Calculator, so results stay consistent between the two tools. The ampacity sanity check is informational only (base 75Β°C table, no derating) β€” use the Wire Size Calculator for a full ampacity and breaker sizing check.

Need to find the right wire size from scratch instead of checking one? Wire Size Calculator β†’

Voltage Drop VisualizationSource240 VLoad235.3 V1.95% dropLength: 75.0 ftDiagram simplified for clarity (not to scale)

Looking for the verification checklist, reference tables, tips, or common mistakes?See the complete Voltage Drop Calculator.

Generator feeder voltage drop check

A standby or large portable generator is often installed some distance from the transfer switch or panel β€” this page is pre-set to a 75ft run at a common 40A generator output on 8 AWG copper.

Edit the load (matching your specific generator's rated output), wire size, and length above to check your actual installation.

  • Use the generator's actual rated output current or wattage, not the connected appliance loads.
  • Outdoor generator-to-panel runs are a common case where voltage drop, not ampacity, ends up governing.
  • Compare wire sizes in the table below before running conduit β€” upsizing later is expensive.

Voltage Drop Formula: How Is It Calculated?

The same underlying resistance-based formula runs in both directions β€” solving for drop given a length, or solving for the maximum length given a target drop percentage.

Step 1 β€” Voltage Drop (given length)

Voltage Drop (V) = (2 Γ— K Γ— I Γ— D) / CM [single-phase]

Voltage Drop (V) = (1.732 Γ— K Γ— I Γ— D) / CM [three-phase]

Drop % = (Voltage Drop Γ· System Voltage) Γ— 100

K is a resistivity constant (12.9 for copper, 21.2 for aluminum, ohm-circular-mil/ft), I is the load current, D is the one-way run length in feet, and CM is the selected wire size's circular-mil area. This is the same formula and constants used by the Wire Size Calculator, so both tools always agree on the same inputs.

Step 2 β€” Maximum Length (given target drop %)

Allowed Voltage Drop (V) = System Voltage Γ— Max Drop % Γ· 100

Maximum Length (ft) = (Allowed Voltage Drop Γ— CM) Γ· (2 Γ— K Γ— I) [single-phase, 1.732 for three-phase]

This is the same formula solved for distance instead of voltage β€” useful when the question is "how far can this wire go?" rather than "what's the drop at this length?"

Step 3 β€” Receiving-End Voltage & Pass/Fail

Receiving Voltage = System Voltage βˆ’ Voltage Drop

Passes = Drop % ≀ Max Allowed %

The result is checked against your selected maximum (commonly 3% for a single branch circuit or feeder, per NEC's recommendation) and flagged as passing or failing that threshold.

Worked Example

This example walks through your current inputs above, using the same steps as the Formula section.

Input Values Used

InputValueWhy it is used
Wire size / material8 AWG, copperSets circular-mil area and resistivity constant K
Load current / voltage40.0 A, 240 V, single-phaseSets current and the drop-percent base
Solve for / max dropVoltage drop, 3.0% maxSets which formula direction runs and the pass/fail threshold

Step 1 β€” Voltage Drop

CalculationResult
Voltage drop at 75.0 ft4.69 V (1.95%)
Receiving-end voltage235.3 V (passes the 3.0% limit)

Therefore, 8 AWG copper carrying 40.0A at 240V over 75.0 ft has a 1.95% drop, which passes your 3.0% limit.

Disclaimer: This calculator provides approximate results for planning and estimation purposes only. Actual requirements may vary based on site conditions, materials, workmanship, and local building regulations. Always consult a qualified engineer, architect, or construction professional before making final decisions.

FAQ

Use the generator's actual rated continuous output current or wattage from its nameplate/spec sheet, not the connected appliance loads.
Generators are frequently installed outdoors, some distance from the transfer switch or panel, making the run long enough for voltage drop to govern over ampacity alone.