TryBuildCalc

Max Wire Length Calculator (Maximum Distance by Voltage Drop)

Find the maximum wire run length.

Inputs

Solve For
Load Entered As
A
V

ℹ️Common values: 120V, 208V, 240V, 277V, 480V (US); 230V, 400V (many other countries).

ℹ️Not sure what size you have (or need)? Use the Wire Size Calculator instead — this tool checks a specific size you already have in mind.

ℹ️The target — this calculator solves for the length that hits exactly this percentage.

Cost

Enable Cost Estimation?

Maximum Run Length: 45.6 ft (13.9 m)

Within your 3.0% allowed limit

Circuit Details

Wire size12 AWG (Copper)
Load current20.0 A
System120 V, single-phase
Length at max drop45.6 ft (13.9 m)
Receiving-end voltage116.4 V
Ampacity sanity check (75°C, no derating)Looks adequate (25 A base)

Compare Across Wire Sizes

AWGMax LengthResult
14 AWG28.7 ftPass
12 AWG (selected)45.6 ftPass
10 AWG72.4 ftPass
8 AWG115.2 ftPass
6 AWG183.1 ftPass
4 AWG291.2 ftPass
3 AWG367.1 ftPass
2 AWG463.0 ftPass
1 AWG583.9 ftPass
1/0 AWG736.7 ftPass
2/0 AWG928.6 ftPass
3/0 AWG1,170.7 ftPass
4/0 AWG1,476.3 ftPass

Row highlighted in blue is your selected wire size. "Pass"/"Fail" is against your 3.0% allowed drop only — always confirm ampacity separately with the Wire Size Calculator.

Assumptions Used

Voltage drop uses K = 12.9 (copper) / 21.2 (aluminum) ohm-cmil/ft — the same formula and constants as the Wire Size Calculator, so results stay consistent between the two tools. The ampacity sanity check is informational only (base 75°C table, no derating) — use the Wire Size Calculator for a full ampacity and breaker sizing check.

Need to find the right wire size from scratch instead of checking one? Wire Size Calculator →

Voltage Drop VisualizationSource120 VLoad116.4 V3.00% dropLength: 45.6 ftDiagram simplified for clarity (not to scale)

Looking for the verification checklist, reference tables, tips, or common mistakes?See the complete Voltage Drop Calculator.

Maximum wire run length by voltage drop

This page is pre-set to solve for maximum length — the direct answer to "how far can this wire go?" given a load current, voltage, and your allowed drop percentage.

Edit the wire size, load, or maximum drop above and the maximum length recalculates immediately.

  • Solves the voltage-drop formula for distance instead of voltage.
  • Comparison table shows the maximum length for every standard wire size at the same load.
  • Switch Solve For back to "Voltage Drop" to check a specific length instead.

Voltage Drop Formula: How Is It Calculated?

The same underlying resistance-based formula runs in both directions — solving for drop given a length, or solving for the maximum length given a target drop percentage.

Step 1 — Voltage Drop (given length)

Voltage Drop (V) = (2 × K × I × D) / CM [single-phase]

Voltage Drop (V) = (1.732 × K × I × D) / CM [three-phase]

Drop % = (Voltage Drop ÷ System Voltage) × 100

K is a resistivity constant (12.9 for copper, 21.2 for aluminum, ohm-circular-mil/ft), I is the load current, D is the one-way run length in feet, and CM is the selected wire size's circular-mil area. This is the same formula and constants used by the Wire Size Calculator, so both tools always agree on the same inputs.

Step 2 — Maximum Length (given target drop %)

Allowed Voltage Drop (V) = System Voltage × Max Drop % ÷ 100

Maximum Length (ft) = (Allowed Voltage Drop × CM) ÷ (2 × K × I) [single-phase, 1.732 for three-phase]

This is the same formula solved for distance instead of voltage — useful when the question is "how far can this wire go?" rather than "what's the drop at this length?"

Step 3 — Receiving-End Voltage & Pass/Fail

Receiving Voltage = System Voltage − Voltage Drop

Passes = Drop % ≤ Max Allowed %

The result is checked against your selected maximum (commonly 3% for a single branch circuit or feeder, per NEC's recommendation) and flagged as passing or failing that threshold.

Worked Example

This example walks through your current inputs above, using the same steps as the Formula section.

Input Values Used

InputValueWhy it is used
Wire size / material12 AWG, copperSets circular-mil area and resistivity constant K
Load current / voltage20.0 A, 120 V, single-phaseSets current and the drop-percent base
Solve for / max dropMaximum length, 3.0% maxSets which formula direction runs and the pass/fail threshold

Step 1 — Maximum Length

CalculationResult
Maximum length at 3.0% drop45.6 ft (13.9 m)
Receiving-end voltage116.4 V (passes the 3.0% limit)

Therefore, 12 AWG copper carrying 20.0A at 120V can run up to 45.6 ft before exceeding 3.0% drop.

Disclaimer: This calculator provides approximate results for planning and estimation purposes only. Actual requirements may vary based on site conditions, materials, workmanship, and local building regulations. Always consult a qualified engineer, architect, or construction professional before making final decisions.

FAQ

The same voltage-drop formula, solved for distance: allowed drop volts (system voltage × max % ÷ 100) × circular mils, divided by (multiplier × K × current).
Yes, for the same current, voltage, and phase — a larger AWG size (bigger circular-mil area) always supports a longer run at the same drop percentage. Check the comparison table to see how much further each size up allows.