TryBuildCalc

Voltage Drop Calculator (Drop %, Volts & Max Length by Wire Size)

Calculate voltage drop instantly.

Inputs

Solve For
Load Entered As
A
V

ℹ️Common values: 120V, 208V, 240V, 277V, 480V (US); 230V, 400V (many other countries).

ℹ️Not sure what size you have (or need)? Use the Wire Size Calculator instead — this tool checks a specific size you already have in mind.

ℹ️Distance from the panel/breaker to the load, one way — not round trip.

ℹ️The threshold your result is checked against.

Cost

Enable Cost Estimation?

Voltage Drop: 3.29% (3.95 V)

Exceeds your 3.0% allowed limit

Circuit Details

Wire size12 AWG (Copper)
Load current20.0 A
System120 V, single-phase
One-way run length50.0 ft (15.2 m)
Receiving-end voltage116.1 V
Ampacity sanity check (75°C, no derating)Looks adequate (25 A base)

Compare Across Wire Sizes

AWGDrop %Result
14 AWG5.23%Fail
12 AWG (selected)3.29%Fail
10 AWG2.07%Pass
8 AWG1.30%Pass
6 AWG0.82%Pass
4 AWG0.52%Pass
3 AWG0.41%Pass
2 AWG0.32%Pass
1 AWG0.26%Pass
1/0 AWG0.20%Pass
2/0 AWG0.16%Pass
3/0 AWG0.13%Pass
4/0 AWG0.10%Pass

Row highlighted in blue is your selected wire size. "Pass"/"Fail" is against your 3.0% allowed drop only — always confirm ampacity separately with the Wire Size Calculator.

Assumptions Used

Voltage drop uses K = 12.9 (copper) / 21.2 (aluminum) ohm-cmil/ft — the same formula and constants as the Wire Size Calculator, so results stay consistent between the two tools. The ampacity sanity check is informational only (base 75°C table, no derating) — use the Wire Size Calculator for a full ampacity and breaker sizing check.

Need to find the right wire size from scratch instead of checking one? Wire Size Calculator →

Voltage Drop VisualizationSource120 VLoad116.1 V3.29% dropLength: 50.0 ftDiagram simplified for clarity (not to scale)

What Is a Voltage Drop Calculator?

A voltage drop calculator checks how much voltage is lost between a source (panel or breaker) and a load over a specific wire size and run length — telling you the drop in volts and percent, the actual voltage the load receives, and whether that stays within an acceptable limit (commonly 3% for a branch circuit).

Unlike a wire-sizing tool that recommends a gauge from your load, this calculator starts from a wire size you already have in mind (existing wiring, a specific product, a size you're considering) and tells you whether it actually works for your run — or, in reverse, how far that wire can run before it doesn't.

Why checking voltage drop matters:

  • Excessive drop causes dim lighting, motor overheating, and malfunctioning voltage-sensitive electronics — even on a wire that's perfectly fine on ampacity
  • Long runs to detached garages, workshops, and well pumps are the most common case where drop, not ampacity, is the limiting factor
  • Knowing the maximum length for a given wire size upfront avoids an expensive mid-project surprise once conduit and walls are already closed up
  • Comparing drop across several wire sizes side by side makes the cost-vs-performance tradeoff of upsizing a wire concrete, not guesswork

Voltage Drop Formula: How Is It Calculated?

The same underlying resistance-based formula runs in both directions — solving for drop given a length, or solving for the maximum length given a target drop percentage.

Step 1 — Voltage Drop (given length)

Voltage Drop (V) = (2 × K × I × D) / CM [single-phase]

Voltage Drop (V) = (1.732 × K × I × D) / CM [three-phase]

Drop % = (Voltage Drop ÷ System Voltage) × 100

K is a resistivity constant (12.9 for copper, 21.2 for aluminum, ohm-circular-mil/ft), I is the load current, D is the one-way run length in feet, and CM is the selected wire size's circular-mil area. This is the same formula and constants used by the Wire Size Calculator, so both tools always agree on the same inputs.

Step 2 — Maximum Length (given target drop %)

Allowed Voltage Drop (V) = System Voltage × Max Drop % ÷ 100

Maximum Length (ft) = (Allowed Voltage Drop × CM) ÷ (2 × K × I) [single-phase, 1.732 for three-phase]

This is the same formula solved for distance instead of voltage — useful when the question is "how far can this wire go?" rather than "what's the drop at this length?"

Step 3 — Receiving-End Voltage & Pass/Fail

Receiving Voltage = System Voltage − Voltage Drop

Passes = Drop % ≤ Max Allowed %

The result is checked against your selected maximum (commonly 3% for a single branch circuit or feeder, per NEC's recommendation) and flagged as passing or failing that threshold.

Worked Example

This example walks through your current inputs above, using the same steps as the Formula section.

Input Values Used

InputValueWhy it is used
Wire size / material12 AWG, copperSets circular-mil area and resistivity constant K
Load current / voltage20.0 A, 120 V, single-phaseSets current and the drop-percent base
Solve for / max dropVoltage drop, 3.0% maxSets which formula direction runs and the pass/fail threshold

Step 1 — Voltage Drop

CalculationResult
Voltage drop at 50.0 ft3.95 V (3.29%)
Receiving-end voltage116.1 V (fails the 3.0% limit)

Therefore, 12 AWG copper carrying 20.0A at 120V over 50.0 ft has a 3.29% drop, which fails your 3.0% limit.

Essential Checklist+

Complete these critical checks before approving the work or proceeding to the next construction stage.

11 Inspection Points
4 Verification Categories
Input Accuracy+
  • Wire size (AWG) confirmed from the actual product, not assumed
  • Load current confirmed from equipment nameplate, not estimated
  • Run length measured as actual one-way routed distance, not straight-line or round-trip
  • System voltage and phase confirmed against the actual panel/service
Formula Application+
  • Single-phase vs. three-phase multiplier confirmed correct for the actual circuit
  • Conductor material (copper vs. aluminum) matches what's actually installed or being specified
Result Interpretation+
  • Maximum voltage drop percentage matched to the load's actual sensitivity
  • Ampacity, derating, and breaker sizing checked separately with the Wire Size Calculator, not assumed from this tool's sanity note
Code Compliance+
  • Local code edition and any local amendments confirmed before finalizing
  • Work beyond a simple length/drop check reviewed or performed by a licensed electrician
  • Permit and inspection requirements confirmed for the scope of work
Full QC Checklist+

Verification checklist for voltage drop calculation and circuit verification — covering input accuracy, formula application, pass/fail interpretation, and code compliance. Use the Essential Checklist for critical checks before wiring; expand to Full QC Checklist for complete verification.

20 Inspection Points
4 Verification Categories
Input Accuracy+
  • Wire size (AWG) confirmed from the actual product, not assumed
  • Load current confirmed from equipment nameplate, not estimated
  • Run length measured as actual one-way routed distance, not straight-line or round-trip
  • System voltage and phase confirmed against the actual panel/service
  • Power factor entered correctly when sizing from a wattage nameplate rating on a motor or reactive load
  • Load current used reflects steady-state running current, not motor starting/inrush current
Formula Application+
  • Single-phase vs. three-phase multiplier confirmed correct for the actual circuit
  • Solve For direction matches the actual question being asked
  • Conductor material (copper vs. aluminum) matches what's actually installed or being specified
  • Linear relationship between length and drop understood before extrapolating to a different run
  • Same voltage-drop formula and K-constants confirmed consistent with the Wire Size Calculator, if both are used on the same circuit
Result Interpretation+
  • Maximum voltage drop percentage matched to the load's actual sensitivity
  • Ampacity, derating, and breaker sizing checked separately with the Wire Size Calculator, not assumed from this tool's sanity note
  • Comparison table reviewed before committing to a wire size, not just the single selected result
  • Understood that this is a static, steady-state calculation — motor-starting voltage flicker/sag is a separate phenomenon it doesn't model
  • Receiving-end voltage checked against the actual equipment's operating voltage tolerance, not just the drop percentage
Code Compliance+
  • Local code edition and any local amendments confirmed before finalizing
  • Work beyond a simple length/drop check reviewed or performed by a licensed electrician
  • When checking a feeder plus branch circuit together, the 5% combined limit is applied to the whole path, not to each segment separately
  • Permit and inspection requirements confirmed for the scope of work

Copper Voltage Drop Reference (Single-Phase, 120V)

Approximate voltage drop percent at 120V single-phase for a 20A load, by wire size and run length — this calculator's own output, for a quick sanity check before a detailed calculation with your actual current and voltage.

AWG50 ft100 ft150 ft
12 AWG3.3%6.6%9.9%
10 AWG2.1%4.1%6.2%
8 AWG1.3%2.6%3.9%
6 AWG0.8%1.6%2.5%

Figures assume 20A copper, single-phase, 120V — your actual current, voltage, and phase change these numbers directly. Use the calculator above for your exact circuit.

When should you use this voltage drop calculator?

  • Checking whether a specific, already-chosen wire size will have acceptable voltage drop for your run.
  • Finding the maximum run length a given wire size supports before exceeding your allowed drop.
  • Comparing voltage drop across several wire sizes to decide whether upsizing is worth it.
  • Diagnosing dim lighting, motor overheating, or flaky electronics on an existing long circuit run.
  • Sizing a generator, well pump, or detached-structure feeder where distance is the dominant constraint.

Quick Voltage Drop Tips

  • Use Solve For "Max Length" when planning a new long run — it tells you the ceiling before you even pick a length to test.
  • Check the comparison table before committing to a wire size — the next size up often costs less than expected for a meaningfully lower drop.
  • 3% is the NEC-recommended maximum for a single branch circuit; use 5% only when it's the combined feeder-plus-branch total, not one segment alone.
  • This tool's ampacity note is a sanity check only — always confirm ampacity, derating, and breaker size with the Wire Size Calculator before finalizing.
  • Measure run length as the actual routed distance, not the straight-line distance between source and load.

Common Mistakes

  • Assuming a wire that passes ampacity automatically passes voltage drop — they're two independent checks, and long runs commonly fail drop while passing ampacity easily.
  • Using round-trip distance instead of one-way distance — this formula's constant already accounts for the return conductor, so doubling the length again overstates the drop.
  • Applying the single-phase 2x multiplier to a three-phase circuit (or vice versa) — the two use genuinely different multipliers (2 vs 1.732), not interchangeable defaults.
  • Treating this calculator's informational ampacity note as a full ampacity check — it skips derating, continuous-load factors, and breaker sizing entirely.
  • Forgetting that aluminum needs a meaningfully larger gauge than copper for the same drop — its resistivity constant is over 60% higher.

Limitations

  • Voltage drop uses a simplified resistance-only formula (no reactance) — standard practice for most branch/feeder sizing, but not exact for very long, high-current three-phase runs.
  • The ampacity note is informational only (base 75°C table, no derating, no continuous-load factor, no breaker sizing) — use the Wire Size Calculator for a full ampacity check.
  • Covers standard AWG conductors up to 4/0 (~260A) — larger service/feeder conductors sized in kcmil are outside this calculator's scope.
  • NEC-based only (US) — other regions use different tables and conventions (IEC/BS 7671 and similar) and this calculator does not model them.

Disclaimer: This calculator provides approximate results for planning and estimation purposes only. Actual requirements may vary based on site conditions, materials, workmanship, and local building regulations. Always consult a qualified engineer, architect, or construction professional before making final decisions.

FAQ

This calculator starts from a wire size you already have in mind (existing wiring, a specific product, a size you're considering) and tells you the voltage drop for a given length, or the maximum length before drop becomes excessive. The Wire Size Calculator works the other direction — starting from your load, it searches every standard AWG size and recommends the smallest one that satisfies both ampacity and voltage drop together, plus derating, continuous-load factors, and breaker/conduit sizing. Use this tool to check or compare specific sizes; use the Wire Size Calculator to find the right size from scratch.
Set "Solve For" to "Max Length", enter your wire size, load current, voltage, and phase, and choose your maximum allowed drop percentage — the calculator solves the same formula for distance instead of voltage, giving you the length at which the drop hits exactly that percentage. This is the direct answer to "how far can this wire go?" without having to guess a length and check it repeatedly.