TryBuildCalc

Conduit Size Calculator (Required Trade Size by Conductor List)

Calculate your required conduit size.

Inputs

What do you want to know?

Conductors

Add every conductor being pulled through this conduit — mix as many different wire sizes as needed.

Conductor 1

Conductor 2

Conductor 3

Conductor 4

ℹ️EMT, PVC Schedule 40, and RMC have slightly different internal areas at the same trade size — the result compares all three.

Recommended Conduit Size: 3/4" EMT (Electrical Metallic Tubing)

4 conductors, 35.4% fill (max allowed 40%)

Conductor Breakdown

ConductorAWGQtyArea
Hot A6 AWG× 10.0507 in²
Hot B6 AWG× 10.0507 in²
Neutral6 AWG× 10.0507 in²
Ground8 AWG× 10.0366 in²
Total4 conductors0.1887 in²

Fill Calculation

Total conductor area: 0.1887 in²

Allowed fill (NEC Table 1, 4 conductors): 40%

3/4" EMT (Electrical Metallic Tubing) internal area: 0.533 in² (0.2132 in² allowed at 40%)

Actual fill achieved: 35.4%

Trade Size by Conduit Type

Conduit TypeRequired Trade Size
EMT (Electrical Metallic Tubing)3/4"
PVC Schedule 403/4"
RMC (Rigid Metal Conduit)3/4"

Assumptions Used

Conductor areas per NEC Chapter 9 Table 5 (THHN/THWN-2 insulation). Fill limits per NEC Chapter 9 Table 1 (53% for 1 conductor, 31% for 2, 40% for 3 or more). This is a reference estimate — confirm with a licensed electrician before installation.

Need to check whether each conductor is correctly sized for its load first? Wire Size Calculator →

Sizing the breaker for this circuit next? Circuit Breaker Size Calculator →

Conduit Fill Visualization4 conductorsTrade Size3/4" EMTFill %35.4%Diagram simplified for clarity (not to scale)

Looking for the verification checklist, reference tables, tips, or common mistakes?See the complete Conduit Fill Calculator.

Conduit size for a feeder run

This page is pre-set to a common feeder-style conductor list (two hots, a neutral, and a ground) at a larger conductor size.

Edit the conductor list and conduit type above to match your actual feeder or subpanel run.

  • Feeder conductors are typically larger gauge than branch circuits, needing proportionally more conduit area per conductor.
  • A 3-wire or 4-wire feeder (with or without a separate neutral) changes both conductor count and total area.
  • Compare EMT, PVC, and RMC trade sizes side by side in the result to choose the right conduit for your installation method.

Conduit Fill Formula: How Is It Calculated?

Three NEC Chapter 9 tables work together: conductor areas, allowable fill percentage, and conduit internal areas.

Step 1 — Total Conductor Area

Total Area (in²) = Sum of every conductor's (AWG area × quantity)

Each conductor's cross-sectional area comes from NEC Chapter 9 Table 5 (THHN/THWN-2 insulation).

Step 2 — Allowable Fill Percentage

1 conductor: 53% max fill

2 conductors: 31% max fill

3+ conductors: 40% max fill

Per NEC Chapter 9 Table 1 — based purely on total conductor count, regardless of size.

Step 3 — Required Trade Size

Find smallest trade size where: Conduit Area × Fill % ≥ Total Conductor Area

Checked against NEC Chapter 9 Table 4's internal area for your chosen conduit type (EMT, PVC Schedule 40, or RMC).

Worked Example

This example walks through your current inputs above, using the same steps as the Formula section.

Input Values Used

InputValueWhy it is used
Conductors4 distinct sizes, 4 totalSets total area and fill percentage tier
Conduit TypeEMT (Electrical Metallic Tubing)Sets internal area per trade size

Step 1 — Conductor Area per Row

ConductorCalculationArea
Hot A6 AWG area × 10.0507 in²
Hot B6 AWG area × 10.0507 in²
Neutral6 AWG area × 10.0507 in²
Ground8 AWG area × 10.0366 in²
Total0.1887 in²

Step 2 — Allowed Fill Percentage

Set once by your total conductor count, per NEC Chapter 9 Table 1.

Allowed fill (4 conductors, 3+ tier)40%

Step 3 — Checking Each Trade Size in Order

Starting from the smallest EMT (Electrical Metallic Tubing) size, each one is checked until the first that has enough allowed area is found.

Trade SizeCalculationAllowed AreaFits 0.1887 in²?
1/2"0.304 × 40%0.1216 in²No — too small
3/4"0.533 × 40%0.2132 in²Yes — this is the answer

Therefore, for 4 conductors (0.1887 in² total) in EMT (Electrical Metallic Tubing), you need 3/4" (0.533 in² total, 0.2132 in² allowed at 40%), running at 35.4% actual fill.

Disclaimer: This calculator provides approximate results for planning and estimation purposes only. Actual requirements may vary based on site conditions, materials, workmanship, and local building regulations. Always consult a qualified engineer, architect, or construction professional before making final decisions.

FAQ

It depends on your specific feeder conductor sizes and count — enter your actual hot, neutral, and ground conductor sizes above for a precise trade size recommendation rather than a generic rule of thumb.
Generally yes, since it has one more conductor taking up area — but the exact difference depends on the added conductor's size and where the fill-percentage tier lands (2 vs. 3+ conductors), so check both scenarios directly.