TryBuildCalc

PEX Radiant Floor Calculator (5/8 in Tubing Sizing)

Size your PEX radiant floor tubing instantly.

Inputs

sq ft

ℹ️Floor area of the specific room/zone this radiant loop serves.

sq ft

ℹ️Cabinets, tubs, islands, and other fixed fixtures where tubing can't be laid — the room's heat loss still counts this area, but tubing must deliver it through a smaller active floor. Leave blank if none.

ℹ️IECC climate zone — drives the heating BTU/sqft figure used for heat loss.

ℹ️Better insulation reduces heat loss for the same area and climate zone.

ft

ℹ️A taller-than-standard ceiling increases heat loss proportionally.

ℹ️Sets the maximum achievable output — carpet insulates against the tubing, bare slab passes heat most efficiently.

ℹ️Tighter spacing uses more tubing per sq ft but delivers more even heat.

ℹ️Sets the maximum recommended length for a single loop — 1/2 in is the common residential default.

ft

ℹ️One-way distance from this room/zone back to the supply manifold. Each loop's supply-and-return leader run counts against the same maximum circuit length as its active floor tubing.

Tubing to Order

390 ft

334 ft in the floor at 9 in spacing, 5/8 in tubing, plus 20 ft of manifold leader runs and a 10% waste allowance

Preliminary output screening, not a definitive design check.This compares your floor covering's maximum achievable output against your room's heat loss — it does not account for installation assembly, tube spacing, water temperature, flow, or head loss, all of which also affect real output. See Assumptions below.

Room / Zone

Gross area: 250 sq ft

Excluded area: 0 sq ft

Active heated area: 250 sq ft

Climate zone: Zone 3 — Warm (Deep South, Coastal CA)

Ceiling height: 8 ft

Load

Insulation: average

Room heat loss: 6,250 BTU/hr

Heat loss per active sq ft: 25 BTU/hr per sq ft

Floor Covering Screening

Covering: Engineered Wood / LVP

Max output: 25 BTU/hr per sq ft

Likely sufficient: Yes (preliminary)

Tubing

Spacing: 9 in

Diameter: 5/8 in

Active length (in floor): 334 ft

Leader tubing (all loops): 20 ft

Ordering length: 390 ft

Loops

Manifold distance: 10 ft one-way

Required loops: 1

Average loop length (active + leader): 354 ft

Max per loop: 400 ft

Radiant Floor Tubing Estimate250 sq ft — Under-floor tubing run390 ftRequired tubing lengthIllustrative — not to scale. Planning estimate only.

Looking for the verification checklist, reference tables, tips, or common mistakes?See the complete Radiant Floor Heating Calculator.

PEX radiant floor sizing, 5/8 in tubing

5/8" PEX allows up to 400 ft per loop (vs. 300 ft for the common 1/2" size), per the Radiant Professionals Alliance — useful for larger single-loop zones without adding manifold ports, and its larger maximum circuit length also leaves more headroom for a longer manifold leader run before an extra loop is needed.

This page defaults to a 250 sq ft Zone 3 room with engineered wood flooring at 9" spacing and a 10 ft manifold distance — edit the inputs above to match your actual room.

Radiant Floor Heating Sizing Formula: How Is It Determined?

Heat loss uses this site's standard climate-zone formula. Tubing length uses a manufacturer-sourced geometric formula, split into an active (in-floor) length and a separate ordering length. Output screening compares heat loss against your floor covering's achievable ceiling only — see Limitations for what this doesn't model.

Heat Loss, Active Area & Preliminary Output Screening

Room Heat Loss (BTU/hr) = Heating BTU/sqft(zone) x Gross Area x Height Factor x Insulation Factor

Active Heated Area = Gross Area - Excluded Area (cabinets, tubs, fixtures)

Heat Loss per Active Sq Ft = Room Heat Loss / Active Heated Area

Likely Sufficient (screening only) = Floor Covering Max Output (BTU/sqft) >= Heat Loss per Active Sq Ft

Heat loss uses the same sourced, IECC-zone-based formula as this site's AC & Furnace and Boiler/Hydronic Heating calculators, based on the room's full (gross) footprint — walls/windows lose heat regardless of floor obstructions. That full heat loss must be delivered through the ACTIVE floor area only, which is why the screening divides by active, not gross, area. This screening checks floor covering's output ceiling alone — it is not a substitute for a full design procedure accounting for spacing, water temperature, flow, and head loss together (see Limitations). This is a simplified square-footage planning estimate, not an ACCA Manual J load calculation. Manual J is the recognized industry standard for residential load calculations — it accounts for window count/type, air infiltration, duct losses, and your local design temperatures, none of which this shortcut models. Final equipment selection should follow ACCA Manual S using an actual manufacturer's rated performance data, not a rule-of-thumb number. Always get a Manual J (and Manual S equipment selection) from a licensed HVAC contractor before purchasing equipment.

Tubing Length & Loop Count

Active Tubing Length (ft) = ceil(Active Heated Area x (12 / Tube Spacing))

Leader per Loop (ft) = Manifold Distance x 2 (supply + return)

Required Loops = ceil(Active Tubing Length / (Max Loop Length for Tube Diameter - Leader per Loop))

Ordering Length (ft) = ceil((Active Tubing Length + Total Leader Tubing) x 1.10)

The spacing formula comes directly from a radiant-heating manufacturer's own published multiplier table (Length = Area x 12/spacing-in-inches — pure geometry, confirmed against multiple independent sources). Each loop's supply-and-return leader run back to the manifold counts against the SAME maximum circuit length as its active floor tubing — Uponor's own design manual calculates total loop length this same way (active plus leader), and the 2024 IMC's Table 1209.6.1 maximum-loop-length limits apply to the complete circuit, not active tubing alone. Required loops therefore reserve each loop's leader length out of the tube diameter's maximum loop length BEFORE dividing the remaining budget into active tubing. Maximum loop lengths (3/8" 250 ft, 1/2" 300 ft, 5/8" 400 ft, 3/4" 500 ft) are from the Radiant Professionals Alliance, an industry association standard. Ordering length is the practical "how much to buy" figure — active tubing plus every loop's own leader run, plus a 10% allowance for return bends and connection waste.

Worked Example

This example walks through your current inputs above, using the same steps as the Formula section.

Input Values Used

InputValue
Gross / active / excluded area250 / 250 / 0 sq ft
Climate zone / insulation / ceiling heightZone 3 — Warm (Deep South, Coastal CA) / average / 8 ft
Floor coveringEngineered Wood / LVP
Tube spacing / diameter9 in / 5/8 in
Manifold distance10 ft one-way

Sizing Steps

CalculationResult
Room heat loss6,250 BTU/hr
Heat loss per active sq ft (250 sq ft active)25 BTU/hr per sq ft
Engineered Wood / LVP max output25 BTU/hr per sq ft
Preliminary screening: likely sufficient?Yes
Active tubing length (in floor)334 ft
Leader per loop (10 ft x 2)20 ft
Required loops (5/8 in, max 400 ft each incl. leader)1 loop, averaging 354 ft each
Total leader tubing (all loops)20 ft
Ordering length (active + leader + 10% waste allowance)390 ft

Therefore, this room needs approximately 390 ft of tubing to order (334 ft active in the floor) across 1 loop. This preliminary screening suggests engineered wood / lvpmay deliver enough output for this room, but get a licensed hydronic heating contractor's full design before purchasing or installing.

Disclaimer: This calculator provides approximate results for planning and estimation purposes only. Actual requirements may vary based on site conditions, materials, workmanship, and local building regulations. Always consult a qualified engineer, architect, or construction professional before making final decisions.

FAQ

Room heat loss = 25 BTU/sqft x 250 sqft = 6,250 BTU/hr (25 BTU/hr per active sq ft — exactly at engineered wood's typical ceiling). Active tubing length = 250 x (12/9) = 333.3, rounded UP to 334 ft. At a 10 ft one-way manifold distance, this single loop's leader run is 20 ft, for a 354 ft total circuit — comfortably within 5/8"'s 400 ft max, so this stays 1 loop. Ordering length = (334 active + 20 leader) x 1.10 = 389.4, rounded up to 390 ft.
The active tubing length stays the same (334 ft, since length depends on spacing, not diameter) — but 1/2"'s 300 ft max circuit length can't fit 334 ft of active tubing plus even a small leader run in a single loop, so this would require splitting into 2 loops instead of 1, adding a second manifold port.